NORHAFZAN BINTI BARIMAN POLITEKNIK MUADZAM SHAH
Industry 4.0 emphasizes the need for engineering students to master practical automation skills alongside theoretical knowledge. “Mastering Automation: Hands-On Learning with Factory I/O” is an innovative ABBM (Alat Bantu Belajar Modul) designed to enhance the teaching and learning (T&L) experience for Diploma in Mechanical Engineering (Automation) students at Malaysian Polytechnics. This innovation provides a modular, step-by-step manual that guides students from basic automation concepts to real-world implementation using Factory I/O simulation software and actual PLC hardware. Students learn to program PLCs with STEP7 and design HMI interfaces via SKTOOLS, enabling them to translate simulation exercises into practical automation systems. Pilot testing shows that this hands-on approach improves understanding, engagement, and competence in automation processes. The ABBM can be replicated across polytechnic programs and supports Industry 4.0 skill development. By bridging theory with practice, this innovation represents a strong and high-impact tool in T&L, offering measurable benefits in student learning outcomes and serving as a valuable contribution for professional advancement.